https://doi.org/10.24928/2024/0164

Digital Monitoring for Lean Construction: Efficiency in Major Indonesian Toll Road Project

Mardiansyah1, Agung F.2, Rizky A. Saputra3, Gregorius A. Sentosa4, Amy R. Widyastuti5, Sastria Wresniwira6, Achmad Luthfi Naufal7 & Juniar R. Kusuma8

1Executive Vice President Human Capital, PT. Hutama Karya (Persero), Jakarta, Indonesia, [email protected], orcid.org/0009-0005-4050-5542
2Operational Director 1, PT. Hutama Karya (Persero), Jakarta, Indonesia, [email protected]
3Senior Vice President General Civil, PT. Hutama Karya (Persero), Jakarta, Indonesia, [email protected], orcid.org/0009-0000-4174-8945
4Executive Vice President System, IT, and Research Technology, PT. Hutama Karya (Persero), Jakarta, Indonesia, [email protected], orcid.org/0009-0001-5801-6262
5Vice President System, IT, and Research Technology, PT. Hutama Karya (Persero), Jakarta, Indonesia, [email protected], orcid.org/0009-0006-7600-6064
6Analyst, System, IT, and Research Technology, PT. Hutama Karya (Persero), Jakarta, Indonesia, [email protected], orcid.org/0009-0007-5137-7253
7Officer, System, IT, and Research Technology, PT. Hutama Karya (Persero), Jakarta, Indonesia, [email protected], orcid.org/0009-0002-3464-7673
8Bachelor of Civil Engineering Student, Department of Civil Engineering, Faculty of Engineering, Brawijaya University, Malang, Indonesia, [email protected], orcid.org/0009-0009-1810-0214

Abstract

The Karangjoang-Kariangau Section 3A Toll Road Project in East Kalimantan, Indonesia, aims to connect Balikpapan City with Nusantara, the New Capital City. This 13.4 km project, primarily involving intensive earthwork, utilizes heavy equipment whose efficiency is crucial for enhancing productivity and reducing costs. Our study examines inefficiencies such as unnecessary equipment motion, transportation delays, and extended waiting times—common challenges in lean construction. We implemented a digital monitoring system to compare its effectiveness against traditional manual methods in improving resource utilization and minimizing waste. Findings indicate that digital monitoring, despite the higher initial costs, significantly helps to boost operational efficiency by providing detailed data, then the data can be used to analyze the core of the problem so that a solution is found that successfully reduces idle time by 37% and increasing equipment utilization by 39%. These results demonstrate the substantial benefits of integrating digital technologies into construction management, suggesting a crucial shift towards digital methods to meet the demands of modern infrastructure development effectively. This study underlines the alignment of digital monitoring with lean construction principles, advocating for its adoption to optimize productivity and cost-efficiency in large-scale projects.

Keywords

Lean construction, waste, digital monitoring, continuous improvement

Files

Reference

Mardiansyah , F., A. , Saputra, R. A. , Sentosa, G. A. , Widyastuti, A. R. , Wresniwira, S. , Naufal, A. L. & Kusuma, J. R. 2024. Digital Monitoring for Lean Construction: Efficiency in Major Indonesian Toll Road Project, Proceedings of the 32nd Annual Conference of the International Group for Lean Construction (IGLC 32) , 719-730. doi.org/10.24928/2024/0164

Download: BibTeX | RIS Format