31st Annual Conference of the International Group for Lean Construction (IGLC 31) - Lille, France - 2023

https://doi.org/10.24928/2023/0123

Factors Influencing Cycle Times in Offsite Construction

Fatima Alsakka1, Haitao Yu2, Farook Hamzeh3 & Mohamed Al-Hussein4

1PhD candidate, Department of Civil and Environmental Engineering, University of Alberta, Edmonton, Alberta, Canada, [email protected], orcid.org/0000-0003-1777-1875
2Canada, [email protected], orcid.org/0000-0003-1777-1875 2 Research and Development, Landmark Group of Companies Inc., Edmonton, Alberta, Canada, [email protected], https://orcid.org/0000-0002-7798-4867
3Associate Professor, Department of Civil and Environmental Engineering, University of Alberta, Edmonton, Alberta, Canada, [email protected], orcid.org/0000-0002-3986-9534
4Professor, Department of Civil and Environmental Engineering, University of Alberta, Edmonton, Alberta, Canada, [email protected], orcid.org/0000-0002-1774-9718

Abstract

In offsite construction, various factors contribute to variability in cycle times at workstations in production facilities, leading to imbalanced production lines. Understanding these factors is vital for implementing Heijunka, a fundamental lean principle that consists of levelling out the work schedule. This study presents a qualitative approach for identifying and understanding factors that influence variable cycle times at the workstation level. The application of the approach is demonstrated in reference to a semi-automated framing workstation in a panelised construction facility. A list of 36 potential influencing factors categorised into eight classes is first compiled based on observation of the process, a cross-functional diagram, and a review of relevant studies, and then discussed based on feedback solicited from personnel at the case framing station through a semi-structured interview. The approach, its application, and the results demonstrate the effect of expending effort on the identification and understanding of cycle time-influencing factors in improving the accuracy of cycle time analysis, thereby facilitating the implementation of Heijunka.

Keywords

Offsite construction, lean construction, cycle time, influencing factors, Heijunka.

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Reference

Alsakka, F. , Yu, H. , Hamzeh, F. & Al-Hussein, M. 2023. Factors Influencing Cycle Times in Offsite Construction, Proceedings of the 31st Annual Conference of the International Group for Lean Construction (IGLC31) , 723-734. doi.org/10.24928/2023/0123

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