TY - CONF TI - A digital-twin based CONWIP framework for work in progress (WIP) management in modular construction C1 - Singapore, Singapore C3 - Proceedings of the 34th Annual Conference of the International Group for Lean Construction (IGLC 34) SP - 824 EP - 836 PY - 2026 DO - 10.24928/2026/0245 AU - Moghimi, Nima AU - Shamaee, Sahar H. AU - Yu, Haitao AU - Mei, Qipei AU - Gonzalez, Vicente A. AU - Hamzeh, Farook AD - Ph.D. Student, Department of Civil and Environmental Engineering, University of Alberta, Canada, nmoghimi@ualberta.ca, orcid.org/0009-0008-4733-1276 AD - Graduate Research Assistant, Department of Civil and Environmental Engineering, University of Alberta, Canada, hamedsha@ualberta.ca AD - R&D Lead, Landmark Homes, Edmonton, Canada, haitaoy@landmarkgroup.ca AD - Assistant Professor, Department of Civil and Environmental Engineering, University of Alberta, Canada, qipei@ualberta.ca AD - Hal Kvisle Professor and Tier 1 Canada Research Chair in Digital Lean Construction, Infrastructure Human Tech (IHT) Lab, Strategic Projects Insight Centre in Engineering (SPICE), Department of Civil and Environmental Engineering, Faculty of Engineering, University of Alberta, Canada, vagonzal@ualberta.ca, orcid.org/0000-0003-3408-3863 AD - Professor, Department of Civil and Environmental Engineering, University of Alberta, Canada, hamzeh@ualberta.ca, orcid.org/0000-0002-3986-9534 ED - Hamzeh, Farook ED - Poshdar, Mani ED - Garcia-Lopez,, Nelly P. AB - Effective Work-in-Process (WIP) management is a principle of lean production, and pull-based control methods such as Kanban and CONWIP have been shown to regulate WIP levels and improve production flow. However, conventional implementations based on physical cards or visual signals are often impractical in modular construction environments, where high product customization, limited floor space, and heterogeneous WIP units complicate traditional control mechanisms. This paper presents a digital-twin-based CONWIP framework designed to overcome these challenges. The framework replaces physical signaling with automated, real-time WIP tracking enabled by Internet of Things (IoT) technologies and introduces a WIP harmonization method that standardizes diverse product configurations into a single reference unit for consistent system-wide control. A centralized CONWIP controller regulates job release based on the harmonized WIP level relative to a predefined cap. The feasibility of the proposed framework is demonstrated through a simulation of a wall assembly line in a panelized prefabrication factory in Edmonton, Canada. Performance evaluation using Factory Physics benchmarks shows that the framework effectively controls WIP, absorbs production variability, and achieves near-maximum throughput, constrained primarily by the system bottleneck. These results validate the framework’s practicality and highlight the potential of digital twins to extend CONWIP to high-variability, space-constrained modular construction environments. KW - Modular construction KW - work-in-progress (WIP) KW - CONWIP KW - digital twin KW - hybrid simulation. PB - T2 - Proceedings of the 34th Annual Conference of the International Group for Lean Construction (IGLC 34) DA - 2026/06/22 CY - Singapore, Singapore L1 - http://iglc.net/Papers/Details/2540/pdf L2 - http://iglc.net/Papers/Details/2540 N1 - Export Date: 19 June 2026 DB - IGLC.net DP - IGLC LA - English ER -